2016年12月1日星期四

What is the Hydraulic Press(2)




Basic structure

Drive System
Hydraulic drive system mainly has two types, pump-driven and pump-accumulator-driven two types. The pump directly drives the pump of the drive system to supply the high pressure working fluid to the hydraulic cylinder. The flow distribution valve is used to change the direction of supplied oil. The relief valve is used to regulate the limited pressure of the system and at the same time act as a safety overflow. This kind of driving system has few links and simple structure. The pressure can be increased and decreased automatically according to the required working force, which reduces the power consumption. But the maximum work force and the maximum working speed of the hydraulic press are required to determine the capacity of the pump and its driving motor. This type of drive system for small and medium-sized hydraulic press, but also directly with the pump-driven system to large free forging hydraulic press(such as 120000 kN).

Pump-accumulator drive,
In this drive system there is an accumulator or group of accumulators. When the high-pressure working fluid pump supply a margin, the storage by the accumulator; and when the supply is not enough, it will complement the supply by the accumulator. This system can be used according to the average amount of high-pressure working fluid pump and motor capacity, but because the working fluid pressure is constant, a large amount of energy consumption, and the system links, the structure is more complex. This drive system is used for large hydraulic presses, or a set of drive systems to drive several hydraulic presses.



Structure type
According to the direction of the force, hydraulic press machine has two kinds structure: vertical and horizontal. Most of the hydraulic press is vertical, more extrusion hydraulic press machine is horizontal. According to the structure type, the hydraulic press has two columns, four columns, eight columns, welding frame and tie-bar frame and other types, medium and small vertical hydraulic machine has C-frame. C-frame hydraulic press open on three sides, easy to operate, but poor rigidity. In the vertical four-post hydraulic press for forging, the cylinder is fixed on the upper beam, the plunger is rigidly connected with the movable beam, and the movable beam is guided by the column, moving up and down under the action of the working fluid pressure. The beam can be moved back and forth on the table. An anvil and an anvil are mounted under the movable beam and on the work surface, respectively. Work force by the upper and lower beams and columns composed of the framework to bear. Pump-accumulator-driven large and medium-sized free-forging hydraulic press often uses three working cylinders, in order to get three work force. The working cylinder is also provided with an upwardly exerting balance cylinder and a return cylinder.

Product application

The equipment is especially suitable for bending, forming and flanging parts of center load parts. It can be used in punching and blanking processing after being equipped with punching and buffering device. It is widely used in electronic device,automobile industries,shipbuilding industry, pressure vessel industry and chemical industry.

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